Wire EDM Machine consumable parts DIC-206 is energy-saving and emission-reduction type WEDM fluid. The formula of DIC-206 Water-Soluble WEDM Concentrate is completely made up of water-soluble materials. Electrical corrosion products can disperse in the water solution quickly, and could be separated after sedimentation and filtration. Rat oral acute toxicity tests result is "non-observed toxicity". No black sludge will emerge on the cutting surface of workpiece. It is the best working fluid for [Medium speed WEDM" (NC reciprocating travelling wire electrical-discharge machines with repeated cut function); with outstanding features of health and safety and so on. All of the RoHS Directive items testing results are [N/D" (not detected).
Working Concentration:
Concentrate has to be diluted by pure water (DI water). Suitable working concentration is recommended in the operating manual. It shall be check by handhold refractometer WY-20R. Supplementing water is necessary every shift in daily work. After that, checking and judging if supplementing DIC-206 concentrate is necessary must be done. Since the boiling points of effective components in working fluid are higher than water, the concentration will generally increase if water is not supplemented.
Application:
1. A suitable filter (we can offer) must be installed on the exit of circulating pump to remove larger particles of electrical corrosion products. Then, the effect of cutting process could be ensured, and the using term of working fluid could be long.
2. DIC-206 cannot be blended with other WEDM fluids for use.
3. When using DIC-206 instead of emulsion coolant, the following steps shall be done:
A. The whole fluid feeding and circulating system, after draining off the previous emulsion, shall be cleaned thoroughly with suitable cleaning agent.
B. The machining parameters shall be regulated: increasing the electric current and the feed rate properly.
4. If there are some oxidation products leaving on the machined surface of workpieces after operating with DIC-206, use alcohol to erase. Or, grit blasting can get better effect.
5. Rust protection of workpieces and other ferrous metal parts must be done every week, using 16.7% working fluid coating on the surfaces to be protected with brush or other adequate tools.
6. Electrical corrosion products that leave on the bridge board, bracket and operating platform shall be cleaned up often (about one or two times one week).
Note:
1. We highly recommend you to use DI water!
2. It is possible to appear electrochemical etching occurring on the aluminum wire reservoir if the surfaces of aluminum wire reservoir have not been hardened.
Storage: It shall be sealed and stored indoor in the temperature 5~50℃. If you can store appropriately, no shelf-life will be required.
Packing: Net weight 10kg (plastic bucket). The packing bucket of DIC-206 is our design patent. Without permission of our company, nobody can use this packing bucket.
Molybdenum wire
Molybdenum wire mainly refers to wire cutting with high voltage electric field in a continuous movement by molybdenum and other precious metals made material cutting workpiece, fine wire cutting machine is the continuous movement of the workpiece is called wire electrode (also called electrode), it can be pulsed spark discharge ablation, metal cutting the forming of the workpiece. There are many other uses of molybdenum wire.
Chinese name molybdenum wire, foreign name Molybdenum, wire specifications, Phi 0.02mm--, Phi 12.0mm, use filament lead line, heating elements, wire cutting, also known as electrode wire
Catalog
1 Introduction
2 uses
3 chemical composition
4 storage attention
5 Application of molybdenum wire
After molybdenum wire diameter tolerance
After the chemical composition of molybdenum wire
Introducing editors
English Name: Molybdenum wire
Molybdenum wire
Molybdenum wire
The advanced hot and cold drawing technology is used to process high quality high temperature molybdenum raw materials into filamentous, which is used as an electrode for line cutting machine tools to process workpieces.
Molybdenum wire surface state forming process: drawing, forging, polishing
Application editor
1. pure molybdenum wire, GMPM., 1, used for winding wire core, bracket, lead wire, heating element, molybdenum foil belt, wire
Application of molybdenum wire - Fast wire machine
Application of molybdenum wire - Fast wire machine
Cutting, auto parts spraying, etc..
2., lanthanum molybdenum wire GMHI - M., 2, used for winding wire core, glass sealing parts, molybdenum foil belt, furnace heating materials, wire cutting, high temperature components, etc..
3. yttrium molybdenum wire, GMHYM. 3, used for bracket, lead out line, electron tube reed, grid, furnace body heating material, high temperature component.
4. wire cutting special molybdenum wire GMPM. one, 1, GMHI.M., 2, for a variety of non-ferrous metals, steel and magnetic materials cutting. The utility model has the advantages of high strength, good discharging performance, high surface finish, fast cutting speed, long service life, etc..
Chemical editor
Refer to the national standard GB/T3462 - 2007 related technologies of molybdenum bars and molybdenum slabs
Index name GMPM. One, 1, GMH[.M. One, 2, GMHYM. A 3
The main content of M.% is more than 9990}99 45}99 45
% +%... 01 - 0501 - 05
Total impurity element% (01 (005) (005)
W% = 001 = 001 = 001
Other impurities% = 0005 = 0005 = 0005
GMHI.M2, GMHYM. One, 3 for rare earth, high temperature lanthanum, yttrium molybdenum,
Rare earth element not an impurity meter.
Standard of dimensional tolerance for molybdenum wire production: national standard GB/T4182 - 2003 "molybdenum wire"
Specification: Phi 0.02mm-- phi 12.0mm
Other applications: hook, core, grid, side rod, rod, lead line, etc.
At present, domestic manufacturers of molybdenum wire are: Shandong, Nanjing and other bright diamond, Fred
Characteristics of molybdenum wire as electrode wire:
Ultra high tensile strength;
It has high surface finish, good stability and high cutting accuracy;
Elongation rate is small, tight silk is small;
The winding rate is large, the wire diameter is uniform, it is difficult to break the wire, and the service life is long;
Increase the high frequency power and improve the rough machining efficiency;
The accurate measurement, vacuum packaging, prevent oxidation mildew, can be stored for a long time.
Save note editor
Keep the molybdenum wire in a low ventilated and cool place. Please keep the temperature as high as 20 degrees to 25 degrees to avoid the oxidation of the molybdenum wire;
Molybdenum wire placement for more than 6 months may cause perpendicularity problems.
Advantages of molybdenum wire:
The accuracy of molybdenum wire is high, and the line diameter tolerance is controlled within 0 ~ 0.002mm;
The breakage rate is low, the processing speed is high, and the cost performance ratio is high;
Stable long time continuous machining can be realized.
The main features of the counterfeit molybdenum wire are the following:
1. The number of molybdenum wires cut by counterfeit wires is 100 to 200 meters shorter, and the net weight of molybdenum wire is not enough.
2, fake wire cutting molybdenum wire disk weighing 120 - 130g, or the actual plate weight is more than the plate weight 20 - 30g. The net weight of molybdenum wire increases by 20 - 30g, and some molybdenum discs weigh about 98G.
3, counterfeit wire cutting molybdenum wire box outside label data and the number of wire labels do not match.
Application editor for molybdenum wire
The molybdenum wire is applied to profile cutting, H2 furnace, heater rod, guide bar, hook, mandrel, wire, lead, etc.
Molybdenum shall be used in the manufacture of high temperature resistant equipment, such as brackets, guide rods, heating rods in furnaces, etc..
The molybdenum wire is mainly used for the high temperature field of the molybdenum furnace and the electronic tube socket. The molybdenum wire is a refined molybdenum rod. It is divided into white molybdenum wire, black molybdenum wire, spraying molybdenum wire, molybdenum wire used for wire cutting, etc.. Molybdenum wires are often used as materials for heating high temperature furnaces, heating materials for supporting materials, wire mesh, etc..
2017 09/04